Development and Evaluation of a New Electrical Submersible Pump for High Viscosity Environments

Recorded On: 06/24/2022

Conventional methods of Heavy Oil production have either delivered low recovery factors or have involved costly thermal projects. With low oil prices the new norm, Operators need to maximize their recovery factors whilst controlling CAPEX required to exploit their assets. Centrifugal pumps are normally used to fit the ESP system. Multiple stage pumps are used in several configurations to fulfill wellhead pressure requirements by converting kinetic energy to hydraulic pressure. Floater and compression stages are available with radial and mixed flow designs. The impact of the viscosity in the pump is huge, it reduces the head per stage, increasing the energy consumption and reducing the efficiency of the overall system. This paper presents a new approach to lifting heavy/viscous oil with a Pump design that will allow Operators to increase overall field production with reduced power consumption.

A trial was conducted in Colombia in a harsh field (high viscosity, low water cut, high temperature and high gas production) that had challenged all artificial lift systems. Several strategies (light oil injection, high capacity equipment, solvents injection at surface) had been implemented to overcome fluid viscosities of up to 6,000 cP @ 150 °F/ 14.7 psi (API 8°) yielding excellent short and medium-term results but system hydraulic efficiency and energy consumption were still below expectations. A new pump has been specially designed for the fluid conditions previously described, providing an effective lift method to reduce power consumption and minimize ESP costs.

This webinar is categorized under the Production and Operations technical discipline.

All content contained within this webinar is copyrighted by Sebastian Izquierdo and its use and/or reproduction outside the portal requires express permission from Sebastian Izquierdo.

Sebastian Izquierdo

Sebastian Izquierdo is a Mechanical Engineer from “Universidad Tecnológica de Pereira” with a master degree in Automotive Engineering from “Instituto Tecnológico de Monterrey”. With more than 15 years of experience, he has been focused in electrical submersible pumps for oil production and horizontal pump systems for disposal, injection and fluid boosting working in several areas as field service, applications engineering, failure analysis, product development and sales. With multidisciplinary teams, he have participated in R&D projects, poster sessions and publications of papers in several topics as emission factors by vehicles, air pollution simulation of carbon mines, Biogas filtration for internal combustion motors, ESP motor bearing upgrade and recently the new pump for high viscosity environments. Sebastian is currently working as Horizontal Pump Global Business Manager for Alkhorayef Petroleum, a company where he has been working for since 2015. 

Dr. Rajan Chokshi (Moderator)

Dr. Rajan Chokshi works as an artificial lift and production 'Optimizer' for Accutant Solutions. With over 36 years of experience working with a national oil company, research consortia, software firms, and a service company in roles ranging from an engineer, software developer, project manager, trainer, consultant, to senior business leader.

Dr. Chokshi has worked globally in multiphase flow, artificial lift, real-time production optimization, and data analytics. He has co-authored over fifteen SPE papers and holds two US patents. Twice selected as an SPE Distinguished Lecturer, his SPE services include committees on the production awards, Forum series implementation, and the ATCE and artificial lift conferences. He has co-chaired an SPE artificial lift workshop, an SPE forum on production issues in unconventional, and an SPE multiphase flow metering workshop. Dr. Chokshi holds a Bachelor's and Master's in chemical engineering from the Gujarat University and IIT-Kanpur, India, and a Ph.D. in Petroleum Engineering from Tulsa, USA.

SPE Webinars are FREE to members courtesy of the

image

Key:

Complete
Failed
Available
Locked
Development and Evaluation of a New Electrical Submersible Pump for High Viscosity Environments
06/24/2022 at 10:00 AM (EDT)   |  90 minutes
06/24/2022 at 10:00 AM (EDT)   |  90 minutes
Survey
20 Questions
Certificate
Live and Archive Viewing: 0.15 CEU/1.5 PDH credits and certificate available
Live and Archive Viewing: 0.15 CEU/1.5 PDH credits and certificate available